Paver Patio Installation Guide

Base preparation, sand bedding, pattern layouts, edge restraints, and polymeric sand application

Paver Patio Basics

A paver patio is an outdoor surface made from individual concrete, brick, or stone pavers laid on a compacted base. Unlike poured concrete, paver patios are flexible, allowing for minor ground movement without cracking. They can be easily repaired by replacing individual pavers.

The success of a paver patio depends on proper base preparation. A well-prepared base prevents settling, ensures proper drainage, and creates a stable foundation that will last decades. The typical paver patio consists of (from bottom up): compacted soil, crushed stone base, bedding sand, pavers, and polymeric sand joints.

Excavation Depth Calculation

Total Depth Formula

Excavation Depth = Base Material + Bedding Sand + Paver Thickness

This depth is measured from the desired finished patio surface down to the bottom of excavation.

ComponentDepthPurpose
Paver Thickness2-3 inches (typical)The paver itself - standard concrete pavers are 2-3/8"
Bedding Sand1 inch (compacted)Provides level surface, allows minor paver adjustments
Base Material4-6 inches (compacted)Load distribution, drainage, frost protection
TOTAL (standard)7-10 inchesTypical excavation depth for pedestrian patio

Excavation Depth Example

Scenario: Installing standard 2-3/8" thick pavers for a patio

  • Paver thickness: 2-3/8" (2.375")
  • Bedding sand: 1"
  • Base material: 6" (compacted)
  • Total excavation: 9-3/8" (round to 9-10 inches)

Add 1-2 inches for grading slope and to account for compaction of base material.

Excavation Best Practices

  • Excavate 6-12 inches beyond final patio edges for edge restraints
  • Maintain consistent depth across entire area
  • Create 1-2% slope away from structures for drainage (1/4" per foot)
  • Remove all organic material, roots, and vegetation
  • Compact native soil at bottom of excavation
Base Material Types and Compaction Requirements
MaterialAlso Known AsCompactionNotes
3/4" Crushed Stone¾ minus, ¾ clearExcellentMost common, angular edges lock together
Class 5Road base, aggregate baseExcellentContains fines that fill voids, very stable
Limestone ScreeningsLimestone finesGoodCompacts well, may retain water in poor drainage
Crushed ConcreteRecycled concreteGoodEconomical option, compacts well
❌ Pea GravelRound stonePoorDO NOT USE - round stones shift and don't compact
❌ SandN/APoorDO NOT USE as base - shifts and settles unevenly

Compaction Process

  1. Spread material: Add base material in 2-3 inch lifts (layers)
  2. Rake level: Distribute evenly before compacting
  3. First compaction: Make 2-3 passes with plate compactor
  4. Check for low spots: Add material to any depressions
  5. Re-compact: Compact any added material
  6. Repeat lifts: Continue until reaching desired base depth
  7. Final check: Surface should be firm with no movement when walked on

Base Material Calculator

Formula:

Tons needed = (Length × Width × Depth in feet) ÷ 27 × 1.4

Example: 12 ft × 16 ft patio with 6-inch (0.5 ft) base:

  • 12 × 16 × 0.5 = 96 cubic feet
  • 96 ÷ 27 = 3.56 cubic yards
  • 3.56 × 1.4 tons/yard = 5 tons of crushed stone

Note: Crushed stone is typically sold by the ton. One cubic yard ≈ 1.4 tons.

Bedding Sand Depth and Screeding

Bedding Sand Specifications

SpecificationRequirementWhy It Matters
Sand TypeConcrete sand (coarse sand)Angular grains provide stability, resist shifting
Uncompacted Depth1.5 inchesCompacts to 1 inch under paver weight
Compacted Depth1 inch (final)Proper depth for paver seating and leveling
❌ Play SandDo not useToo fine, shifts easily, retains water

Screeding Process (Leveling Sand)

  1. Set screed rails: Place 1-inch conduit or pipe rails 6-8 feet apart, level with top of base
  2. Spread sand: Pour bedding sand between rails, slightly overfilled
  3. Screed board: Use straight 2×4 that spans the rails, notched 1" deep at each end
  4. Pull screed: Drag board along rails in sawing motion, removing excess sand
  5. Fill voids: Add sand to any low spots and re-screed
  6. Remove rails: Carefully pull out pipes, fill voids with sand
  7. Don't disturb: Avoid walking on screeded sand - work from laid pavers

Bedding Sand Calculator

Formula for 1-inch depth:

Tons needed = (Area in sq ft ÷ 100) × 0.5

Example: 12 ft × 16 ft patio = 192 sq ft:

  • 192 ÷ 100 = 1.92
  • 1.92 × 0.5 = 0.96 tons (about 1 ton)
  • Order 1.5 tons to account for waste and adjustments
Common Paver Patterns
PatternDifficultyCutting RequiredDescription
Running BondEasyMinimal (edges only)Rectangular pavers in brick pattern, each row offset by half
Stack BondEasyMinimal (edges only)Grid pattern with all joints aligned - simple but weak interlocking
HerringboneModerateExtensive (all edges)Rectangular pavers at 45° or 90° angles in V pattern - strongest interlock
BasketweaveModerateModerate (edges)Pairs of pavers alternating horizontal and vertical in square groups
RandomModerateModerate to extensiveMultiple sizes arranged in irregular pattern - natural stone appearance
CircularDifficultExtensiveCircular or fan pattern radiating from center - requires specialized pavers or lots of cutting

Pattern Installation Tips

  • Start from straight edge: Begin at house or longest straight edge
  • Work outward: Kneel on laid pavers, never on prepared sand
  • Maintain gaps: Use 1/8" spacers or rely on paver lugs for consistent joints
  • Check alignment: Use string line every 5-6 feet to keep pattern straight
  • Mix bundles: Pull pavers from multiple bundles to blend color variations
  • Save cuts for last: Install all full pavers first, then measure and cut edge pieces

Paver Quantity Calculator

Formula:

Pavers needed = (Patio sq ft ÷ Paver coverage per sq ft) × 1.1

Example: 192 sq ft patio with 4"×8" pavers (0.22 sq ft each):

  • 192 ÷ 0.22 = 873 pavers
  • 873 × 1.1 (10% waste) = 960 pavers

Add 10% for waste and cuts. Complex patterns may need 15% extra.

Cutting Techniques
ToolBest ForProsCons
Masonry Saw (Wet Saw)Precise cuts, large projectsClean cuts, minimal dust, accurateRental cost, needs water source, heavy
Angle Grinder + Diamond BladeFew cuts, curved cutsVersatile, cuts curves, portableHeavy dust, slower, less precise
Circular Saw + Masonry BladeStraight cuts, moderate quantityFast for straight cuts, widely availableVery dusty, blade depth limits thick pavers
Brick Chisel + HammerMinimal cuts, brick paversNo power tools needed, quietRough edges, inconsistent, time-consuming

Cutting Process with Masonry Saw

  1. Measure and mark: Measure exact size needed, mark cut line on paver
  2. Set up saw: Fill water reservoir, check blade depth
  3. Safety gear: Wear safety glasses, hearing protection, gloves
  4. Position paver: Place paver against fence with cut line aligned to blade
  5. Make cut: Slowly push paver through blade, let blade do the work
  6. Clean edge: Remove any rough spots with rubbing stone

Minimizing Cuts

  • Design to paver dimensions: Size patio to minimize edge cuts
  • Soldier course border: Use full-size border pavers to hide cut edges
  • Start with full pavers: Begin in most visible area with full pavers
  • Hide cuts: Place cut pavers in least visible areas

Measuring for Edge Cuts

  1. Place paver to be cut directly over gap where it will go
  2. Place another full paver on top, butted against edge restraint
  3. Mark cut line on bottom paver along edge of top paver
  4. Account for 1/8" joint spacing in measurement
  5. Cut on waste side of line (cut paver slightly larger than marked)
Edge Restraint Options
Restraint TypeInstallationBest UseCost
Plastic/Aluminum EdgingStake into base every 12"Most common, hidden below surface$2-4 per linear foot
Concrete EdgingPour 6"×6" concrete beamPermanent, strongest option$3-5 per linear foot
Soldier CoursePavers on edge, in concreteDecorative border, visible edge$4-8 per linear foot
Metal EdgingSteel spikes every 12-18"Flexible for curves, durable$3-6 per linear foot

Installing Plastic Edge Restraint

  1. Position edging: Place against outer edge of border pavers
  2. Check height: Top of edging should be flush with or slightly below paver surface
  3. Drive stakes: Insert spikes through edging holes into base every 12 inches
  4. Connect sections: Join edging pieces with provided connectors
  5. Curves: Use flexible edging or score rigid edging for curves
  6. Backfill: Cover edging with soil or sod to hide from view

Installing Soldier Course Border

  1. Excavate trench: Dig 4-6 inch wide trench around patio edge
  2. Add concrete: Pour 2-3 inches of concrete in trench
  3. Set pavers on edge: Place pavers vertically in concrete
  4. Level and align: Use string line to keep tops level and aligned
  5. Let cure: Allow concrete to cure 24 hours before backfilling
  6. Backfill: Fill behind soldier course with soil

Edge Restraint Placement

Install edge restraints after laying all pavers but before applying polymeric sand. This ensures pavers are locked in place and won't shift during sand application.

Polymeric Sand Application

Polymeric sand is a specialized joint sand mixed with polymers that harden when activated by water. It locks pavers together, prevents weed growth, resists erosion, and deters insects from nesting between pavers.

Sand TypeJoint WidthAdvantagesCost
Polymeric Sand (Standard)1/8" - 1/2"Hardens, resists weeds, insects, erosion$50-70 per 50 lb bag
Polymeric Sand (Wide Joint)1/2" - 2"For flagstone, irregular pavers$60-80 per 50 lb bag
Regular Joint SandAnyInexpensive, easy to repair$5-10 per 50 lb bag

Polymeric Sand Application Steps

  1. Prepare surface: Ensure pavers are completely dry. Sweep off all dust and debris.
  2. Install edge restraints: Must be in place before sand application.
  3. Compact pavers: Run plate compactor over entire patio to seat pavers in bedding sand.
  4. Pour sand: Spread polymeric sand over pavers, filling joints generously.
  5. Sweep into joints: Use stiff broom to sweep sand into joints from multiple directions.
  6. Compact again: Carefully run plate compactor over surface with protective pad (not directly on pavers).
  7. Add more sand: Top off joints that settled during compaction.
  8. Remove excess: Thoroughly sweep all sand off paver surface - none should remain on top.
  9. Blow off dust: Use leaf blower to remove all sand dust from paver surface.
  10. Activate with water: Use fine mist setting, lightly wet entire surface until joints are saturated.
  11. Second watering: Wait 15 minutes, mist again to ensure full activation.
  12. Cure time: Keep off patio for 24-48 hours, avoid rain contact during cure.

Polymeric Sand Coverage

Typical coverage: One 50 lb bag covers approximately:

  • 75-100 sq ft with 1/8" joints
  • 50-75 sq ft with 1/4" joints
  • 25-40 sq ft with 1/2" joints

Coverage varies by joint width and paver thickness. Check manufacturer specifications.

Common Polymeric Sand Problems

  • White haze: Insufficient dust removal before watering
  • Sand not hardening: Too much water or rain before curing
  • Sand washing out: Insufficient compaction or too little sand
  • Cracking: Over-watering during activation
  • Proper finish: Joints full and firm, slight recessing (1/8") acceptable
Tools and Materials Needed

Tools

  • Plate compactor (rental, 5,000+ lb force)
  • Masonry saw or wet saw (rental)
  • Wheelbarrow
  • Shovels (square and round)
  • Steel rake
  • 4-6 ft level
  • String line and stakes
  • Rubber mallet
  • Stiff broom
  • Leaf blower
  • Garden hose with mist nozzle
  • Measuring tape

Materials

  • Concrete pavers
  • 3/4" crushed stone or road base
  • Concrete sand (bedding sand)
  • Polymeric sand
  • Edge restraint (plastic, metal, or concrete)
  • Landscape fabric (optional, under base)
  • 1" PVC pipe or conduit (screed rails)
  • Screed board (2×4 or 2×6)
Safety and Code Considerations

Note: Building permits are generally not required for ground-level patios, but check local regulations. Some areas have restrictions on impervious surfaces or drainage requirements. Always verify property lines before building.

Quick Reference Summary

Standard Patio Construction

  • Excavation: 9-10 inches total depth
  • Base: 6 inches compacted crushed stone
  • Sand: 1 inch concrete sand (compacted)
  • Slope: 1/4" per foot away from structures
  • Edge restraint: Required on all open edges

Critical Success Factors

  • Proper base compaction prevents settling
  • Correct sand depth (1") prevents shifting
  • Edge restraints prevent paver spreading
  • Polymeric sand locks system together
  • Adequate slope ensures drainage

Disclaimer: This guide provides general information about paver patio installation. Soil conditions, climate, and local building codes vary. Always follow manufacturer specifications for products used. For large projects or challenging sites, consider consulting with a professional hardscape contractor.

Free Paver Patio Installation Guide - Base Prep, Patterns & Polymeric Sand | DIYProject.ai