Door size, overlay and a 5-piece cut list from one measurement
Turn these numbers into a build plan.
Add each opening size so the cut list, board feet, sheet count and hinge total cover the whole kitchen.
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A overlay shaker door sized 19.000" x 25.000" for an 18" x 24" opening with a 0.5" overlay and 0.125" reveal, hung on 2 concealed hinges.
Measure and confirm the opening
Measure the opening in three places. Use the smallest numbers. Your door finishes at 19.000" x 25.000"; if the hinge you buy has a different overlay, recompute before cutting.
Mill stiles and rails
Rip stock to 2-1/4 in. Cut 2 stiles at 25.000" and 2 rails at 15.250" (includes 3/8 in tongues on each end).
Cut the joinery
Cut a 1/4 in wide, 3/8 in deep groove centered on the inside edge of every part, then cut matching tongues on the rail ends. Test on scrap first.
8 steps · 9 tools · 7 materials
5 more steps, the full tool list and a shopping list you can check off as you go.

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3/5Shaker cabinet door, 19.000" x 25.000"
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| Style | Door size | Typical overlay | Hinge | Look |
|---|---|---|---|---|
| Full overlay | Opening + 2 x overlay | 1-1/4 in (face frame), about 5/8 in (frameless) | Full overlay concealed | Doors nearly touch; little frame shows |
| Partial (half) overlay | Opening + 2 x overlay | 1/2 in | Half overlay concealed or semi-concealed | Frame shows between doors; most common in older kitchens |
| Inset | Opening - 2 x gap | None (1/16 in gap) | Inset concealed or butt hinges | Door sits flush in the frame; least forgiving |
| Lipped | Opening + 2 x lip overlap | 1/4 in past a 3/8 in rabbet | 3/8 in offset hinge | Classic 1950s to 70s look |
Partial overlay of 1/2 in, two doors with a 1/8 in center gap, 2-1/4 in stiles and rails, 3/8 in groove.
| Part | Count | Size |
|---|---|---|
| Each door | 2 | 15-7/16" x 31" |
| Stiles | 4 | 31" x 2-1/4" |
| Rails | 4 | 11-11/16" x 2-1/4" |
| Panels | 2 | 27-1/8" x 11-9/16" |
| Hinges | 4 | 1/2 in overlay concealed |
| Cabinet | Common door widths | Common door heights |
|---|---|---|
| Base | 12, 15, 18, 21 and 24 in (pairs on 27 to 36 in boxes) | About 24 to 25 in under a drawer |
| Wall | 12, 15, 18, 21 and 24 in | 30, 36 and 42 in |
| Tall / pantry | 15 to 24 in | Two doors stacked, or one up to 84 in with 4 hinges |
Hinges go 3 to 4 in from the top and bottom, with a third over 40 in and a fourth over 60 in. A European hinge listed as "1/2 in overlay" covers exactly 1/2 in of frame, so that is the number to put in the calculator. For pleasing proportions on a tall door, check the golden ratio calculator; to lay out panels on plywood, use the plywood cut calculator; and for solid wood panels, size the clearance with the wood movement calculator. Then place the pulls with the cabinet hardware calculator and hang the boxes with the cabinet installation cheat sheet.
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